5 layers DMT BOPP / BOPET extrusion machine

Biaxially oriented polypropylene (BOPP) and Biaxially oriented polyester (BOPET) are commonly produced in tender-frame lines. In these lines material is melted through a flat extrusion die (T-die) and solidified onto a cooled roller. Material is then stretched in machine direction in an MDO. Thereafter material is stretched in transversal direction in a TDO. These processes deliver a molecule orientation in both axes, this enhances many of their properties, particularly the mechanical, impact, barrier and optical properties.

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Machine Code
BO108
Manufacturer
DMT
Year
2003
Number of layers
5
Overhaul/renovation
Major 2012 upgrade increasing resin feed capacity and screen changer size
Film structure
ABCDE
Material
BOPP
Output
5900kg/h
Width (mm)
6600
Extruder 1 Description
A - make Mitsubishi, screw diameter 75mm, L/D unit for bath/air-knife side and caster external layer, 150 kg/h
Extruder 2 Description
B- make Mitsubishi, screw diameter 150mm, L/D unit fbath and caster internal tie layer, 550 kg/h
Extruder 3 Description
C- main extruder, make Mitsubishi, screw diameter - 200 mm, 17.1 L/D, cascade unit rated at 4,500 kg/h -Secondary screw: 250 mm, 20.3 L/D
Extruder 4 Description
D- make Mitsubishi, screw diameter 150mm, L/D unit fbath and caster internal tie layer, 550 kg/h
Extruder 5 Description
E - make Mitsubishi, screw diameter 75mm, L/D unit for bath/air-knife side and caster external layer, 150 kg/h
Head description
EDI 5-layer die
Die width
1000mm
Thickness controll system
-Cast film thickness gauging: EGS Strontium 90 system -Final film thickness gauging: EGS scanner feedback control system with auto flex die
Chill roll unit
width 2150mm
MDO description
Preheat rolls: 16 rolls Stretch rolls: 5 rolls Annealing rolls: 4 rolls
TDO description
Preheat section length: 24 m Stretch section length: 16 m Annealing section length: 12 m Chain-track system: DMT monorail chain-track
Corona treatment
Softal corona treatment units fitted top and bottom
Rewinder description
Maximum roll OD on winder: 1,170 mm - Mill roll winding system: contact type with closed-loop, step-wise movement control - Core size: 450 mm cores - Total cores: 64
Note
Line storage silos: 6 silos Total silo storage capacity: 600 tons K-Tron feeding/dosing system with main AEC batch blending for co-extrusion
Machine Code BO108
Manufacturer DMT
Year 2003
Number of layers 5
Overhaul/renovation Major 2012 upgrade increasing resin feed capacity and screen changer size
Film structure ABCDE
Material BOPP
Output 5900kg/h
Width (mm) 6600
Extruder 1 Description A - make Mitsubishi, screw diameter 75mm, L/D unit for bath/air-knife side and caster external layer, 150 kg/h
Extruder 2 Description B- make Mitsubishi, screw diameter 150mm, L/D unit fbath and caster internal tie layer, 550 kg/h
Extruder 3 Description C- main extruder, make Mitsubishi, screw diameter - 200 mm, 17.1 L/D, cascade unit rated at 4,500 kg/h -Secondary screw: 250 mm, 20.3 L/D
Extruder 4 Description D- make Mitsubishi, screw diameter 150mm, L/D unit fbath and caster internal tie layer, 550 kg/h
Extruder 5 Description E - make Mitsubishi, screw diameter 75mm, L/D unit for bath/air-knife side and caster external layer, 150 kg/h
Head description EDI 5-layer die
Die width 1000mm
Thickness controll system -Cast film thickness gauging: EGS Strontium 90 system -Final film thickness gauging: EGS scanner feedback control system with auto flex die
Chill roll unit width 2150mm
MDO description Preheat rolls: 16 rolls Stretch rolls: 5 rolls Annealing rolls: 4 rolls
TDO description Preheat section length: 24 m Stretch section length: 16 m Annealing section length: 12 m Chain-track system: DMT monorail chain-track
Corona treatment Softal corona treatment units fitted top and bottom
Rewinder description Maximum roll OD on winder: 1,170 mm - Mill roll winding system: contact type with closed-loop, step-wise movement control - Core size: 450 mm cores - Total cores: 64
Note Line storage silos: 6 silos Total silo storage capacity: 600 tons K-Tron feeding/dosing system with main AEC batch blending for co-extrusion
BRUCKNER TOSHIBA
BRUCKNER
WINDMÖLLER & HÖLSCHER W&H + Brückner CAST COEX TD3000
BRUCKNER TOSHIBA
DMT BOPP
DORNIER TOSHIBA