7 layers KIEFEL KIRION W2200 PLUS 2 blown film extruder

Blown film extrusion lines are commonly used to extrude plastic films for flexible packaging industry.

Machine Code EX276
Manufacturer KIEFEL
Model KIRION W2200 PLUS 2
Year 2006
Number of layers 7
Film structure ABCDEFG
Material LDPE, PP, Barrier Film (Evoh, PA)
Film Width (mm) 2200
Output (Kg/h) 350
Extruder 1 Layer ref: A
Screw diam 70
Description Kirion 30 L/D;for the processing PE,PP EVA, PA and other non heat sensitive materials for maximum output. 4 heating zones;78 kw main drive size; 3 Gravimetric Dosing of an additional component for extruder A
Extruder 2 Layer ref: B
Screw diam 50
Description Kirion 30 L/D;for the processing PE,PP EVA, PA and other non heat sensitive materials for maximum output. 4 heating zones;31 kw main drive size; 2 Gravimetric Dosing of an additional component for extruder B
Extruder 3 Layer ref: C
Screw diam 60
Description Kirion 30 L/D;for the processing PE,PP EVA, PA and other non heat sensitive materials for maximum output. 4 heating zones;56 kw main drive size; 2 Gravimetric Dosing of an additional component for extruder C
Extruder 4 Layer ref: D
Screw diam 50
Description Kirion 30 L/D;for the processing PP, PS ,PA, EVOH and polyolefins with medium to high output; 4 heating zones;31 kw main drive size; 2 Gravimetric Dosing of an additional component for extruder D
Extruder 5 Layer ref: E
Screw diam 60
Description Kirion 30 L/D;for the processing PE,PP EVA, PA and other non heat sensitive materials for maximum output. 4 heating zones;56 kw main drive size; 2 Gravimetric Dosing of an additional component for extruder E
Extruder 6 Layer ref: F
Screw diam 50
Description Kirion 30 L/D;for the processing PE,PP EVA, PA and other non heat sensitive materials for maximum output. 4 heating zones;31 kw main drive size; 2 Gravimetric Dosing of an additional component for extruder F
Extruder 7 Layer ref: G
Screw diam 70
Description Kirion 30 L/D;for the processing PE,PP EVA, PA and other non heat sensitive materials for maximum output. 4 heating zones;78 kw main drive size;3 Gravimetric Dosing of an additional component for extruder G
Head description 1 Kirion 450/550-7; 7 layer die head for die diameters from 450mm - 550mm prepared for IBC installation; temperature controls with wear-free solid state relays; 10 heating zones; 1 Die Insert Set for die diameter of 500mm ; for Kirion 450/550-7 die gap 1.7 - 2.5 mm decompressive; 1 Gap Ring for die diameter of 500mm;
Die diam (mm) 500
Thickness controll system Yes
Take off unit 1 Take off Control Cabinet Cooling Device ; 1 Kirion T 2200 reversing Take off with AC Vector drive, motorized adjustement;manual adjustement at entrance to the nip rolls; Web turning bar system;
Corona treatment 1 Corona Treatment Type CMDS 2200 for single or two sided treatment of a tubular film;
Web guide 1 web guide 2200F including ultrasonic sensors and motorized adjustement of the sensors with mounting parts, oscilation +/- 4mm, maximum layflat width 2200mm; 7 Idle rolls 200 for web guidance between draw roller and winder diam 120mm
Rewinder max reel diameter 1200
Rewinder description Each winder includes : linear knife; winding shaft magazine for 2 winding shafts; banana spread roll; AC vector drives; roll lay-down ramp for automatic changes; Maximum layflat width 2200mm, Max winding speed : 200m/min; web tension range : 40-250N; Suitable for winding shafts : 76 & 152mm;Max weight for winding shafts including core : 100kg;
Additional information - water cooled gear boxes with integral thrust bearings; heating/cooling combination with ceramic heating bands and blowers; material feeding with magnetic separator, flat side valve and level control; temperature control with heating circuit control/monitoring with wear-free solid state relays; AC Vector direct drives; - 3 Pivoting Screen Changer Type Kiefel for Kirion 50; 2 Pivoting screen changer type Kiefel for Kirion 60; 2 Pivoting Screen Changer Type Kiefel for Kirion 70; - 7 Melt Temperature Measurement Instruments; 7 Melt Pressure Measurement Instruments prior to screen changer with over-pressure interlock; 7 Melt pressure measurement instruments after screen changer; - 1 adapter; 3 Sound insulation plate for blower Kirion 50; 2 Sound insulation box Kirion 60; 2 Sound insulation box Kirion 70; 7 Heat Exchanger for Extruder Drive; - 1 Moveable Die cart; 1 preparation of Profile Control for the installation of heating cartdges in the centering ring or air ring; 1 Frequency Control for IBC supply and exhaust air blowers;1 IBC for low stalk production for die diameter 500mm; 1 High Capacity Air Ring HL 500/600; 1 Profile Control C2 equipped with 64 heating inserts for control of cooling ring air temperature with cooling ring HL 500/600;1 Air Ring Insert 500S dual lip Venturi insert for LLDPE/ lDPE low stalk production for die diameter 500mm;1 Extra Piping for blowes located on intermediate tower platform, operator controls located at floor level; 1 Twin Chiller; 1 Calibration Cage; - 1 Brush rolls with spread Effect 2200; 1 aluminium side guides 2200; 1 package for friction control; 1 Driven banana Spreader roll 2200; - 1 edge Fold Slitter 2200; 1 Edge Trim Slitting Station 2200; 1 Linear and Horizontal Blade Oscillation 2200; 2 Antistatic System; 2 Edge Trim and Multi-Web sliting Station; 4 additional twin blade holders; 2 horizontal oscillation; 4 pneumatic winding shaft; 2 winder control cabinet cooling device; 2 electric roll shaft hoists with frames; 1 edge trim guide fingers; Vacuum Suction System;1 Control of average Layer Thikness; - Accessories : Reversing haul-­-off, back to back winder; - Auxiliary Equipments : Corona Treater Softal (4-sided treatment);Electronic Systems Radiometric thickness control system; WaterBath for the Asymmetric Barrier Structures;Plastcontrol gravimetric dosing unit,running meter control, including material feeding.Gusset Boards for producing gusseted film; 1 main and 3 dosing components for the skin layers (Layer A&G), 1+2 dosing components for the core layers ( Layer B,C,D,E,F ). Thickness range: 20-250µ Thickness variation: +/- %5

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