BOBST K5000 Vacuum metallizer

The process is carried out under high vacuum in a closed chamber, in which several boots located under a process roller are used to evaporate aluminium wires. This material condensates on the web, running close by these boots.

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Machine Code
ME104
Manufacturer
BOBST
Modello
K5000
Year
2007
Working width (mm)
2850
Materials
BOPP 10 to 50 µm; PET 8 to 20 µm
Speed
1000m/min
Max diameter reel unwinder
1200mm, shaftless chucking system
Max diameter reel rewinder
1200mm, shaftless chucking system
Evapouration Boots
- 30 Dimensions: 125 mm x 40 mm x 10 mm, Fully staggered. Aluminium wire specification: Diameter 2 mm, Purity 99.8%
Pumping down time
Operating pressure 5 x 10-4 mbar (web coating zone) , Pumping time <5 min (clean, dry and empty)
Pumping system
Web coating zones: 1 x SV750 rotary vane pumps, each with a pumping capacity of 750 m3/hr, are employed to evacuate the web coating zone. Each SV750 is purged via automatic gas ballast. 1 x x Aerzen GLB14.9 booster pump, with a pumping capacity of 3,900 m3/hr, is employed to evacuate the web coating zone. 2 x Varian HS35 diffusion pumps, each with a pumping capacity of 50,000 litre/sec, are employed to evacuate the web coating zone. Web winding zone 2 x SV750 rotary vane pumps, each with a pumping capacity of 750 m3/hr, are employed to evacuate the web winding zone. Each SV750 is purged via automatic gas ballast. 2 x Aerzen GLB14.9 booster pump, with a pumping capacity of 3,900 m3/hr, is employed to evacuate the web winding zone. 1 x Aerzen with raised 40 kW motor, with a pumping capacity of 13,000 m3/hr, is employed to evacuate the web winding zone.
Polycold
2 x Polycold PFC 1101 HC cryogenic units, with a total pumping capacity of 400,000 litre/sec, is employed to evacuate the web coating zone. 1 x Polycold PFC 1101 HC cryogenic unit, with a pumping capacity of 200,000 litre/sec, is employed to evacuate the web winding zone.
Note
Installed power per evaporator 13 V, 1000 A Power consumption: Average during cycle 350 kW Standby 80 kW PLC software - Siemens S7
Machine Code ME104
Manufacturer BOBST
Modello K5000
Year 2007
Working width (mm) 2850
Materials BOPP 10 to 50 µm; PET 8 to 20 µm
Speed 1000m/min
Max diameter reel unwinder 1200mm, shaftless chucking system
Max diameter reel rewinder 1200mm, shaftless chucking system
Evapouration Boots - 30 Dimensions: 125 mm x 40 mm x 10 mm, Fully staggered. Aluminium wire specification: Diameter 2 mm, Purity 99.8%
Pumping down time Operating pressure 5 x 10-4 mbar (web coating zone) , Pumping time <5 min (clean, dry and empty)
Pumping system Web coating zones: 1 x SV750 rotary vane pumps, each with a pumping capacity of 750 m3/hr, are employed to evacuate the web coating zone. Each SV750 is purged via automatic gas ballast. 1 x x Aerzen GLB14.9 booster pump, with a pumping capacity of 3,900 m3/hr, is employed to evacuate the web coating zone. 2 x Varian HS35 diffusion pumps, each with a pumping capacity of 50,000 litre/sec, are employed to evacuate the web coating zone. Web winding zone 2 x SV750 rotary vane pumps, each with a pumping capacity of 750 m3/hr, are employed to evacuate the web winding zone. Each SV750 is purged via automatic gas ballast. 2 x Aerzen GLB14.9 booster pump, with a pumping capacity of 3,900 m3/hr, is employed to evacuate the web winding zone. 1 x Aerzen with raised 40 kW motor, with a pumping capacity of 13,000 m3/hr, is employed to evacuate the web winding zone.
Polycold 2 x Polycold PFC 1101 HC cryogenic units, with a total pumping capacity of 400,000 litre/sec, is employed to evacuate the web coating zone. 1 x Polycold PFC 1101 HC cryogenic unit, with a pumping capacity of 200,000 litre/sec, is employed to evacuate the web winding zone.
Note Installed power per evaporator 13 V, 1000 A Power consumption: Average during cycle 350 kW Standby 80 kW PLC software - Siemens S7
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