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Biaxially oriented polypropylene (BOPP) and Biaxially oriented polyester (BOPET) are commonly produced in tender-frame lines. In these lines material is melted through a flat extrusion die (T-die) and solidified onto a cooled roller. Material is then stretched in machine direction in an MDO. Thereafter material is stretched in transversal direction in a TDO. These processes deliver a molecule orientation in both axes, this enhances many of their properties, particularly the mechanical, impact, barrier and optical properties.
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- Machine Code
- BO47
- Manufacturer
- BRUCKNER
- Year
- 1996
- Number of layers
- 3
- Overhaul/renovation
- 2005/2012
- Material
- BOPP
- Width (mm)
- 6600
- Extruder 1 Description
- MAIN EXTRUDER: CASCADE TYPE; MANUF: BANDERA; MELT 200mm diam; L/D 24; Extrusion rate: 2400kg/h; Screw speed: 195RPM; drive: 2 x 430kw DC motor; Electric heating:160kw; New screws in 2005
- Extruder 2 Description
- COEX1: MANUF: BANDERA; METRING; SCREW DIAM 250; L/D 250mm diam;Extrusion rate: 2400kg/h; Screw speed: 90RPM; drive: 1 X 430kwDC motor; Eletric heating: 145kw;New screws in 2005
- Extruder 3 Description
- COEX 2: MANUF: BANDERA; Screw diam 100mm; L/D 32; Extrusion rate: 250kg/h; Screw speed: 120RPM; drive: 117kw; Eletric heating: 50kw;New screws in 2005
- Head description
- Gap 1.7-3.5
- Die width
- 912
- Thickness controll system
- Yes; In 2008 gage control system was upgraded (Original, Thermo Fisher)
- Chill roll unit
- Waterbath system; Diam 2200; Width 1200; Renaovated in 2012
- MDO description
- CO14/6-2/2-90;Roll width: 1.1m, working width: 900mm; 14 pcs preheat roll (614mm); 6 pcs stretching rolls (150mm); 2 hot-setting roll (614mm); In 2012 preheat roller, heat-setting roller coated with chrome, and the drive inverter upgraded too
- TDO description
- 61CO15EP/12/12/3/61/660/444; INFEED: Imported width: 650 ~ 800mm, outlet width: 6 ~ 6.9m; maximum tensile width: 7.5m, total length: 51m, fan total number of units: 42; inlet section: 1.5m, preheating section: 15m, stretch segment: 12m heatset sections: 12m, neutral segments: 3m, cooling section: 6m, exit segment: 1.5m; n 2008 clip opening and closing changed into a magnetic clip (Bruckner), added 1 set heat recovery for TDO bake (Yancheng Avion), & TDO bake increase fan frequency control devices. In 2012 TDO chain drive inverter and fan inverters upgraded
- Corona treatment
- Yes, In 2008 & 2012, 2 # Corona, 3 # Corona were upgraded (Original MERO)
- Slitter
- ATLAS; Unwinding maximum film width: 6.6m, maximum Rewinding diameter: 1.0m; slitting width: 0.4 ~ 2.2m; maximum operating speed: 1000 m / min; 2012 update winding arm motor control system upgradee (Siemens)
- Note
- Raw material storsge transport system; Three layer die li; Manuf Bruckner; Model: 3A912; Width: 912mm; Dip width: 1.7~3.5mm, Electric heating 145kw, 32pcs Thermal expansion bolts; In 2008 die bolt control system was changed; Inline edge cut grinding and refeeding system; TDO : hot oil boiler included; In 2013 the burner was changed to natural gas burner; Air Compressor included from ATLAS COPCO; Chiller included from SRMW Material BOPP range 12-60my;
Machine Code | BO47 |
Manufacturer | BRUCKNER |
Year | 1996 |
Number of layers | 3 |
Overhaul/renovation | 2005/2012 |
Material | BOPP |
Width (mm) | 6600 |
Extruder 1 Description | MAIN EXTRUDER: CASCADE TYPE; MANUF: BANDERA; MELT 200mm diam; L/D 24; Extrusion rate: 2400kg/h; Screw speed: 195RPM; drive: 2 x 430kw DC motor; Electric heating:160kw; New screws in 2005 |
Extruder 2 Description | COEX1: MANUF: BANDERA; METRING; SCREW DIAM 250; L/D 250mm diam;Extrusion rate: 2400kg/h; Screw speed: 90RPM; drive: 1 X 430kwDC motor; Eletric heating: 145kw;New screws in 2005 |
Extruder 3 Description | COEX 2: MANUF: BANDERA; Screw diam 100mm; L/D 32; Extrusion rate: 250kg/h; Screw speed: 120RPM; drive: 117kw; Eletric heating: 50kw;New screws in 2005 |
Head description | Gap 1.7-3.5 |
Die width | 912 |
Thickness controll system | Yes; In 2008 gage control system was upgraded (Original, Thermo Fisher) |
Chill roll unit | Waterbath system; Diam 2200; Width 1200; Renaovated in 2012 |
MDO description | CO14/6-2/2-90;Roll width: 1.1m, working width: 900mm; 14 pcs preheat roll (614mm); 6 pcs stretching rolls (150mm); 2 hot-setting roll (614mm); In 2012 preheat roller, heat-setting roller coated with chrome, and the drive inverter upgraded too |
TDO description | 61CO15EP/12/12/3/61/660/444; INFEED: Imported width: 650 ~ 800mm, outlet width: 6 ~ 6.9m; maximum tensile width: 7.5m, total length: 51m, fan total number of units: 42; inlet section: 1.5m, preheating section: 15m, stretch segment: 12m heatset sections: 12m, neutral segments: 3m, cooling section: 6m, exit segment: 1.5m; n 2008 clip opening and closing changed into a magnetic clip (Bruckner), added 1 set heat recovery for TDO bake (Yancheng Avion), & TDO bake increase fan frequency control devices. In 2012 TDO chain drive inverter and fan inverters upgraded |
Corona treatment | Yes, In 2008 & 2012, 2 # Corona, 3 # Corona were upgraded (Original MERO) |
Slitter | ATLAS; Unwinding maximum film width: 6.6m, maximum Rewinding diameter: 1.0m; slitting width: 0.4 ~ 2.2m; maximum operating speed: 1000 m / min; 2012 update winding arm motor control system upgradee (Siemens) |
Note | Raw material storsge transport system; Three layer die li; Manuf Bruckner; Model: 3A912; Width: 912mm; Dip width: 1.7~3.5mm, Electric heating 145kw, 32pcs Thermal expansion bolts; In 2008 die bolt control system was changed; Inline edge cut grinding and refeeding system; TDO : hot oil boiler included; In 2013 the burner was changed to natural gas burner; Air Compressor included from ATLAS COPCO; Chiller included from SRMW Material BOPP range 12-60my; |
DMT BOPP Coextrusion Line
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Machine Code: BO58
-
Year: 2002
-
Width (mm): 6800
DMT - BRUECKNER
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Machine Code: BO72
-
Year: 1997
-
Width (mm): 6600
BRUECKNER - KAMPF - LSF TDO unit
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Machine Code: BO69
-
Width (mm): 4400